A Mechanical love story

A Mechanical love story



Modeled in Solidworks
Rendered in Photoviewer 360

Regards,
Mounesh.

Understanding Product Design For Injection Molding

Hi Friends,

Here is the Book on Product Design & Molding
The Book is "Understanding Product Design For Injection Molding" by Herbert Rees



With Regards,
Mounesh K N

What is Form, Fit, Function & Feasibility

Hi Friends,

I found this Article in IDES, Thought it would help you all

Form, Fit, Function & Feasibility:
By :- Brad Cleveland, Protomold

A lot of information is required to create a prototype. At the same time, however, a prototype embodies information — so much, in fact, that there is no other way the equivalent information could be stored and conveyed. This information falls into four categories: form, fit, function, and feasibility.

Form
Form is how a part looks and feels. Take one of the most common plastic parts we encounter in a day, the shell of an electronic device. We may not consciously notice, but its shape, texture, appearance, perceived weight and even temperature are all critical to our experience of the product. Shape can be approximated by a variety of processes, but the other factors depend on the material from which, and process by which, a prototype is made, which is a good argument for using production-type materials and processes.

Fit
Fit, of course, is how a part interacts with other components. Do the edges and bolt holes line up? Do the snaps hold? Are the seams waterproof? What looks right on paper or screen may not work after the resin shrinks or warps, if fine features don’t hold, or if the resin isn’t as rigid as expected. As with form, answers can only come from a prototype made of the material and by the process that will be used in production.

Function
Function—the strength, elasticity, chemical resistance, and other performance measures—of a part must be determined by testing, and depend heavily on the characteristics of the resin from which a part is made. Production parts can be made from hundreds of resins. Prototyping processes like Protomold’s injection molding and First Cut’s CNC machining also offer a wide variety of resins. But layering processes like stereolithography, selective laser sintering, and fused deposition modeling require very specific resins and probably not those that will be used in production. As a result, prototypes made by injection molding and CNC machining give more accurate information regarding function than layering processes can.

Feasibility
Finally, there is the matter of feasibility. This is how successfully and cost-effectively parts can be made by your chosen production method. Clearly, a prototyping method that uses the same materials and process as the production process, as Protomold does for injection molding and First Cut Prototype does for CNC machining, will help answer those questions. Other prototyping methods cannot.

Bottom line? The earlier in the development process you introduce the materials and processes you will use in production, the sooner you’ll be able to identify and address issues of form, fit, function, and feasibility.

As published in IDES, http://www.ides.com/articles/design/2008/cleveland_prototype_as_information.asp

To Download this article Please Click Here




With Regards,
Mounesh K N.

GD & T (Basics)

Please find the link to the GD&T (Geometric dimensioning and tolerance) related PDF
Please Click Here.


With Regards,
Mounesh K N.

Suggested Wall thickness for Moulding Material

Hello Friends,

This notes I found in one of the Tech notes so thought of sharing it to you people, It contains Minimum, Average, & Maximum wall thickness for both Thermoplastic & Thermoset material

The link for PDF format of the "Suggested Wall thickness for Moulding Material" Click Here



Regards,
Mounesh K N.

Introduction Note...by Author

Hello friends,

This is my attempt to bring the technical things (notes, experience, suggestions etc etc...)to those of my friends whom it may be helpful in the technical area of Tool & Die Making & I will be happy to see if any of my friends or followers would like to share the notes or suggestion through this Blog as my mail ID is (mounesh.kn@gmail.com)....
Happy blogging my friends...:)

Regards,
Mounesh.K.N